Insuledge
Isuledge Manufacturing


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Application Equipment Manual or Semi-Automatic

Insuledge insulating glass spacer system provides a modular, or building block approach to IG fabrication, offering manufacturers scaleable and cost efficient application equipment options. Manufacturers of IG can set up a low cost manual Insuledge application station next to an existing conventional line or invest in cost effective semi-automated manufacturing equipment. Existing conventional dual seal equipment can add Insuledge insulating glass spacer application and heat/compression accessories to complement their standard spacer bar production. Adding Insuledge equipment onto an existing IG line will streamline the fabrication of specialty shape windows including other value added, high performance product offerings. The modular approach is an excellent alternative to the more complex high volume and costly automated systems.


Vertical Production

Insuledge can be integrated into modular vertical IG lines manufactured by European suppliers. Both Willian and Sklopan production lines support TruSeal's Insuledge insulating glass spacer providing modular, scaleable, and space efficient vertical application equipment. The vertical equipment modules can be customized to meet IG production demands ranging from 50 to as many as 2000 units per shift.

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A True Dual Seal Design
Insuledge is designed to be dual sealed with most common structural and thermoplastic IG secondary sealants including polysulfide, polyurethane, curable hot melt or conventional hot melt.
See TruSeal Technical Bulletin IG011 .

Window Shapes

One Spacer System for all Shapes and Sizes
Insuledge flexible tube design is perfectly suited to all window shapes making almost any type of IG fabrication possible. No more bending rigid, metal profiles or mixing ‘U-channel’ metal spacers with foam or solid flexible spacers

Insuledge Application


A -
A new patent-pending application hand tool for Insuledge is pneumatic with notching for continuous corners.

 

 

B - Application begins by positioning the start point at one corner of the glass. The start point is inset from the corner based on small gap or gas filled gap dimensions.

 

C - The tool follows the glass edge for rectangles and any shapes. Laser indicator marks are used to align the notch for 90º corners and instructs precisely where to cut the corner and turn the tool.

 

 

D - Notching the back side of the tube enables Insuledge to bend at 90º while allowing the moisture barrier to remain uncut and continuous.

 

 

E - The final corner cut is indicated by a laser mark and leaves a 1/32” gap for air filled units or a 1/8” gap for gas filled units.