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Application Equipment Manual or Semi-Automatic
Insuledge
insulating glass spacer system provides a modular, or building block approach
to IG fabrication, offering manufacturers scaleable and cost efficient
application equipment options. Manufacturers of IG can set up a low cost
manual Insuledge application station next to an existing conventional
line or invest in cost effective semi-automated manufacturing equipment.
Existing conventional dual seal equipment can add Insuledge insulating
glass spacer application and heat/compression accessories to complement
their standard spacer bar production. Adding Insuledge equipment onto
an existing IG line will streamline the fabrication of specialty shape
windows including other value added, high performance product offerings.
The modular approach is an excellent alternative to the more complex high
volume and costly automated systems.
Vertical Production
Insuledge
can be integrated into modular vertical IG lines manufactured by European
suppliers. Both Willian and Sklopan production lines support TruSeal's
Insuledge insulating glass spacer providing modular, scaleable, and
space efficient vertical application equipment. The vertical equipment
modules
can
be customized to meet IG production demands ranging from 50 to as many
as 2000 units per shift.
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A - A new patent-pending application hand tool for Insuledge is pneumatic
with notching for continuous corners.
B - Application
begins by positioning the start point at one corner of the glass. The
start point is inset from the corner based on small gap or gas filled
gap dimensions.
C - The
tool follows the glass edge for rectangles and any shapes. Laser indicator
marks are used to align the notch for 90º corners and instructs precisely
where to cut the corner and turn the tool.
D - Notching
the back side of the tube enables Insuledge to bend at 90º while allowing
the moisture barrier to remain uncut and continuous.
E - The
final corner cut is indicated by a laser mark and leaves a 1/32”
gap for air filled units or a 1/8” gap for gas filled units. |